"Tomasz has a huge knowledge of Six Sigma, and what is more important, he is able to share it with others in an easy and understandable way.
A great professional with vast professional experience, and above all, a practitioner who skillfully applies his knowledge."
Karol Zakrzewski
Project manager
"I had the opportunity to take part in trainings conducted by Tomasz twice. I would definitely recommend it to anyone looking for professional knowledge presented in an accessible way. Tomek has extensive trial experience, is well prepared in terms of content and provides fantastic support for his students. "
Wojciech Gabrysiak
Business consultant
"Tomek is a person with extensive knowledge of statistical analysis and process optimization. He communicates it in a modern, interesting and supported by many years of practical experience, and he attaches great importance to the quality of knowledge with which EVERY training participant comes out of the training. Tomek is a real expert."
Paweł Breisa
Process Management Specialist
Failure Mode and Effects Analysis Training, FMEA
- The FMEA training prepares for the effective use of the FMEA method in an enterprise.
- The participants learn how to create an FMEA, which techniques should be used at each stage of creating an FMEA in the scope of:
- defining non-conformities
- describing prevention
- describing control
- planning actions reducing the risk and
- implementing improvement actions.
- FMEA training can be focused on product or process analysis.
What are the benefits?
What are the characteristics of FMEA training?
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FMEA (Failure Mode And Effects Analysis) is a method of analyzing the types and effects of possible errors.
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FMEA training allows you to systematically identify potential product or process defects, and then eliminate them or minimize the associated risk.
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FMEA is applicable to both mass and unit production.
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The analysis can be performed for a specific product, its element or sub-assembly, as well as for the whole process or its part.
Who is FMEA training for?
This course is designed for people with different functions in the organization - operational, quality, logistics, financial, production, engineering.
What is the FMEA training model?
- Proven tools only
- Use of "why - what - how" sequences throughout the course and each individual topic
- Frequent use of examples and "case studies"
- Lots of team exercises (~30% of class time)
- Lots of repetition and integration of tools
- Minimal use of PowerPoint presentations
- Integration of software within each topic rather than teaching it separately
- Discussion sessions with the trainer
- Max. 15 participants
What are the requirements?
No prerequisites.
What is the program?
Failure Mode and Effect Analysis, FMEA
Day 1 and 2
- Basics of FMEA project and process
- FMEA risk assessment principles
- 7 steps of FMEA analysis according to AIAG&VDA requirements:
- Planning and preparation
- Structure analysis
- Functional analysis
- Defect analysis
- Risk analysis
- Optimization
- Reporting
- Exercises
Day 3 (option)
- FMEA support tools:
- Pareto chart
- Ishikawa Diagram
- 5xWhy
- Planned experiment (Design of Experiment)
- Techniques for generating solutions
- Brainstorming
- 6-3-5 Brainwriting
- Thought Map
- SCAMPER
- Force Field Analysis
- Decision Matrix
- Affinity Diagram
Day 4 (option)
Workshops on site for a specific product, its element or subassembly, as well as for a process or its part
3 days
SIGMA Value
CONSULTING
SV
